Welded connections
Our welding services provide precise and reliable welding connections through various specialized techniques. We begin by selecting and applying welding processes such as MIG/MAG, TIG, spot welding, laser welding, and resistance welding, tailored to specific material requirements and component geometries. Preparation includes cleaning, degreasing, and adjusting the welding edges to ensure optimal part alignment and fit.
Weld seam preparation involves beveling, splitting, and chamfering edges. Continuous monitoring of the welding process is conducted by qualified personnel using advanced monitoring systems. Quality assurance includes visual inspections and non-destructive testing methods such as X-ray, ultrasound, magnetic particle, and dye penetrant testing, with thorough documentation and analysis of weld defects.
Post-weld treatments such as grinding, polishing, and annealing enhance weld properties, while corrosion protection measures increase durability. Weld inspections and documentation, including mechanical tests such as tensile, bending, and impact tests, verify strength and toughness. Welding procedures and personnel are qualified according to national and international standards, with process validations and welding procedure specifications (WPS) created.
The use of welding robots and automation, along with their programming and integration into production lines, boosts efficiency. Training and qualification opportunities ensure personnel stay updated on the latest techniques and procedures. These comprehensive services guarantee that welds meet the highest quality standards, satisfying the requirements of the automotive industry and other sectors.
DIPL.-KFM. JÜRGEN DRISSNER
We offer you:
Welding Processes
- Selection and application of various welding processes such as MIG/MAG, TIG, spot welding, laser welding, and resistance welding.
- Customization of welding processes to suit specific material requirements and component geometries.
Material Preparation
- Preparation of parts for welding through cleaning, degreasing, and edge adjustment.
- Ensuring optimal fit and fixation of parts before welding.
Weld Seam Preparation
- Design and preparation of weld seams according to technical requirements.
- Execution of seam preparation techniques such as beveling, splitting, and chamfering.
Welding Process Monitoring
- Continuous monitoring and control of welding processes by qualified personnel and modern monitoring systems.
- Use of measuring and testing equipment to verify welding parameters and quality.
Quality Assurance
- Conducting visual inspections and non-destructive tests (e.g., X-ray, ultrasound, magnetic particle, and dye penetrant tests) to ensure weld quality.
- Documentation and analysis of welding defects, followed by corrective actions to prevent future issues.
Post-Weld Treatment
- Post-weld treatments such as grinding, polishing, and annealing to improve weld characteristics.
- Application of corrosion protection and surface coatings to extend durability.
Weld Inspection and Documentation
- Creation of inspection reports and documentation for full traceability of welded joints.
- Execution of mechanical tests, such as tensile, bending, and impact tests, to verify weld strength and toughness.
Welding Procedure Qualification
- Qualification of welding procedures and personnel according to national and international standards.
- Execution of procedure qualifications and preparation of welding procedure specifications (WPS).
Welding Robots and Automation
- Deployment and programming of welding robots to automate processes and increase efficiency.
- Integration of automated welding systems into existing production lines.
Training and Development
- Training and qualification of welding personnel in the latest techniques and procedures.
- Continuous education opportunities to enhance employee skills and knowledge.
